Homework Problems on Capacity Planning

 

1.      #6, p. 193 A firm plans to begin production of a new small appliance. The manager must decide whether to purchase the motors for the appliance from a vendor at $7 each or to produce them in-house. Either of two processes could be used for in-house production: one would have an annual fixed cost of $160,000 and a variable cost of $5 per unit, and the other would have an annual fixed cost of $190,000 and a variable cost of $4 per unit. Determine the range of annual volume for which each of the alternatives would be best.

 

Source

FC

VC

TC

Process A

$160,000

$5

$160,000 + $5 Q

Process B

$190,000

$4

$190,000 + $4 Q

Vendor

 

$7

$7 Q

 

BEP: $7 Q = $190,000 + $4 Q S! Q =63,333

Answer: For Q less than 63,333, the total cost is less for Vendor. For larger quantities, Process B is better.

 

2.      #9, p. 193 A manager must decide which type of machine to buy, A,S0 B, or C. Machine costs are:

 

Machine

Cost

A

$40,000

B

$30,000

C

$80,000

 

Product forecasts and processing times on the machines are as follows:

 

 

 

Processing Time/Unit (Minutes)

Product

Annual Demand

A

B

C

1

16,000

3

4

2

2

12,000

4

4

3

3

6,000

5

6

4

4

30,000

2

2

1

 

Assume that only purchasing costs are being considered. Which machine would have the lowest total cost, and how many of that machine would be needed? Machines operate 10 hours a day, 250 days a year.

 

250 days/year * 10 hours/day * 60 minutes/hour = 150,000 hours/year.

 

 

Total Processing Time by Machine

Product

A

B

C

1

3*16,000

4*16,000

2*16,000

2

4*12,000

4*12,000

3*12,000

3

5*6,000

6*6,000

4*6,000

4

2*30,000

2*30,000

1*30,000

Total

186,000

208,000

122,000

Units Needed

=186,000/150,000

208,000/150,000

=122,000/150,000

Roundup

2

2

1

Cost

2*$40,000

2*$30,000

1*$80,000